SSL 1 Four Head Welding & CNC Corner Cleaning Line

Standard Features

SSL 1 Four Head Welding and CNC Corner Cleaning Automation Line

• An integrated system which consists of a WM 740 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM 620 CNC Corner Cleaner

• All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning

WM 740 Four Head Welding Machine

• Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength

• Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display

• Data transfer via ethernet network connection, wireless network connection or USB interface

• Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)

• Welding temperature, melting and welding times can be adjusted individually for each profile type.

• All machine axes are moved by hardened steel ball screw which provides accuracy and durability.

• PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.

• Summer / winter working mode is automatically selected,so the temperature adjustment is done easily

• Horizontally placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.

• Easy and fast change for teflons by specially designed roll up teflon system.

• Easy and fast change for welding moulds

• Works effectively by compressed air supplied to the system

• White or colour profiles can be weld with the same sensitivity

• Central lubrication system minimizes maintenance time

• Reports can be created for daily, weekly, monthly and annual production

• Light barriers and safety equipment confors to CE machine design with full security

• Stable and accurate data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection

• All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department

• Service to the entire automation system,trouble shooting and fault removals can be done by remote connection

TS 820 Turning Station with the Robotics Arms

• High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms

• Stable turning process with highly durable turning arms

• Turning speed calculation is done automatically for each frame's geometric shape, reinforcement steel weight and all other factors included.

• All machine axis are moved by hardened steel rack and pinion gear system which provides accuracy and durability

• Turning robot spends the minimum energy and the least amount of time by synronochizing its actions with the CNC machine's fence system.

• Its compact design allows it to occupy the smallest working area possible, which is 12 m² less than its competitors.

• Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.

CS 810 Cooling and Buffer Station

• Works between the corner cleaner and the welding machine, providing cooling time for the profiles coming from the welding machine before sending them to the corner cleaning machine.

• Cooling time is set through the welding machine's control panel.

• Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.

CM 620 CNC Corner Cleaning Machine

• High speed and accuracy corner cleaning with Servo System controlled 2 Axes

• Automatic knife selection for selected profile foil type (colour / white)

• High quality corner cleaning result through  durable special knife and bit designs

• High quality cleaning results on surfaces by automatic measurement system

• Industrial PC Based Control System (Beckhoff)

• Remote desktop connection by way of Wifi or Network connection

• File transfer by USB or network

• Easy programming support via DXF,DWG file extensions

• Central lubrication system for all bearings, axis and sliding bearings

• 15” TouchScreen

• High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design

• All alarm messages are shown on the machine interface thanks to software which was developed by SCHTEC Software R&D Department.

• By way of using private remote desktop connection, which was developed by SCHTEC Software R&D Department, expert service technicians can connect machine automation system and machine interface for fixing or determine problems.

Product Description

Schtec SSL 1 is a fully automatic welding and CNC corner cleaning line designed for PVC window and door production. It welds all four corners simultaneously with 0.1 mm precision, ensuring fast and high-quality output. After welding, the frame is automatically rotated and cleaned by CNC blades. With PID heat control, industrial PC management, and a capacity of 400+ frames per hour, SSL 1 delivers low error rates and high speed. Its automatic turning and cleaning functions minimize manual intervention, boosting efficiency. The SSL 1 line is an ideal automation solution for PVC window and door manufacturers.