SSL 1 / SP Fully Auto Four Head Welding & CNC Corner Cleaning Line

Standard Features

SSL 1 / SP Fully Automated Four Head Welding and CNC Corner Cleaning Automation Line

•An integrated system which consists of a WM 750 four point welding machine, a CS 810 cooling and buffer station, a TS 820 Robotics design turning station and a CM 620 CNC Corner Cleaner

•All process is controlled by industrial PC systems from welding to cooling,to turning and finally to cleaning

WM 750 Four Head Welding Machine

•Welds four corners of PVC profiles simultaneously at 90 °with high sensitivity and strength

•Machine axes are moved by Servo motor system (3 Servo motor controlled axes)

•Specially developed paralell welding technology that improves welding quality

•Internally engineered design for automatic selection of 0.2 and 2 mm welding range

•Beckhoff brand, high performance industrial PC operated by Windows XP Embedded. Fanless motherboard system works between 0°C – 55°C, and it comes with a 15” touch screen display

•Data transfer via ethernet network connection, wireless network connection or USB interface

•Welding parameters are defined by the user for every individual profile(up to 10,000 profiles)

•Welding temperature, melting and welding times can be adjusted individually for each profile type.

•All machine axes are moved by hardened steel ball screw which provides accuracy and durability.

•PC controlled (PID) heat control system to obtain strong welding results in compliance with standards.

•Summer / winter working mode is automatically selected,so the temperature adjustment is done easily

•Horizontally placed strong mechanical heating plates distribute heat homogeneously without being affected from difficult working conditions.

•Easy and fast change for teflons by specially designed roll up teflon system.

•Easy and fast change for welding moulds

•Works effectively by compressed air supplied to the system

•White or colour profiles can be weld with the same sensitivity

•Central lubrication system minimizes maintenance time

•Reports can be created for daily, weekly, monthly and annual production

•Light barriers and safety equipment confors to CE machine design with full security

•Stable and accurate data transfer between this machine and the CNC corner cleaning machine via Industrial quality Ethernet connection

•All the error messages and system status can observed on screen by HMI software program developed by the Schtec software department

•Service to the entire automation system,trouble shooting and fault removals can be done by remote connection

TS 820 Turning Station with the Robotics Arms;

•High speed and high accuracy turning operation via a robotic system with strong and fast mechanical turning arms

•Stable turning process with highly durable turning arms

•Turning speed calculation is done automatically for each frame’s geometric shape, reinforcement steel weight and all other factors included.

•All machine axis are moved by hardened steel rack and pinion gear system which provides accuracy and durability

•Turning robot spends the minimum energy and the least amount of time by synronochizing its actions with the CNC machine’s fence system.

•Its compact design allows it to occupy the smallest working area possible, which is  12 m²  less than its competitors.

•Turning time is 1 second for small frames and between 1,5 – 4 seconds for all other sizes.

CS 810 Cooling and Buffer Station;

•Works between a corner cleaner and a welding machine.

•Provides cooling time for the profiles coming from the welding machine prior to sending them the corner cleaning machine.

•Cooling time is set through the welding machine’s control panel.

•Helps increase the production capacity by storing the profiles coming from the welder before sending them to the corner cleaner.

CM 620 CNC Corner Cleaning Machine

•High speed and accuracy corner cleaning with Servo System controlled 2 Axes

•Automatic knife selection for selected profile foil type (colour / white)

•High quality corner cleaning result through  durable special knife and bit designs

•High quality cleaning results on surfaces by automatic measurement system

•Industrial PC Based Control System (Beckhoff)

•Remote desktop connection by way of Wifi or Network connection

•File transfer by USB or network

•Easy programming support via DXF,DWG file extensions

•Central lubrication system for all bearings, axis and sliding bearings

•15” TouchScreen

•High performance industrial PC working between 0C – 55C with operating system Windows XP Embedded and fanless design

•All alarm messages are shown on the machine interface thanks to software which was developed by SCHTEC Software R&D Department.

•By way of using private remote desktop connection, which was developed by SCHTEC Software R&D Department, expert service technicians can connect machine automation system and machine interface for fixing or determine problems.

Optional

WM 750 Four Head Welding Machine

•Gasket pressing system

•Barcode reader

•Welding moulds

CM 620 CNC Corner Cleaning Machine

•Additional tool for sliding frames inside surface cleaning

•Additional tool for monoblock frames inner surface cleaning

Schtec SSL 1 / SP offers automated welding and corner cleaning solutions for PVC window production. This system includes the WM 750 four-head welding machine, CS 810 cooling unit, TS 820 robotic turner, and CM 620 CNC corner cleaner. It provides fast and accurate production within 1–4 seconds at 0.2 mm precision.

With a 15” touchscreen and Beckhoff PC, it offers user-friendly operation. Capable of 400–440 frames per hour, it ensures high efficiency. The centralized lubrication system and SCHTEC service support make it easy to maintain.